Imet KTech 1202 F3000 - F6000 Band Saw - Addison Saws

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Imet KTech 1202 F3000 – F6000 Band Saw

Automatic Feed with Powered Head Rotation
F3000 version with 3000mm feeder
F6000 version with 6000mm feeder
Powered head rotation left & right to 60°
CN control with 99 cutting programs
Inclined sawblade for optimum cutting
Material height sensor with rapid approach
Swarf collection tray
Oil mist minimal lubrication system
2 Year parts warranty (1 year on site labour)
Hydraulic Blade Tensioning (H800-H1200)
Vice jaws retract to cope with bent material
Auto adjusting of mobile blade guide

Imet Ktech 1202 F3000 & 6000

Highly recommended for production cutting of structural sections. The inclined saw blade offers the line of least resistance on square section material giving faster cutting times, longer blade life and scope for each tooth pitch with reduced stress on the machine components. Available with 3m or 6m incremental feeder and a large choice of bespoke material handling and warehousing solutions these machines are the most cost effective solution available fully backed by our industry leading 2 year manufacturers parts warranty.

Cutting capacity at 90° Round: 680mm
Square: 640mm
Rectangular: 1250x600mm
Cutting capacity at 45° (light) Round: 680mm
Square: 600mm
Rectangular: 870x600mm
Cutting capacity at 45° (right) Round: 680mm
Square: 600mm
Rectangular: 840x600mm
Cutting capacity at 60° (left) Round: 580mm
Square: 530mm
Rectangular: 550x450mm
Cutting capacity at 60° (right) Round: 550mm
Square: 450mm
Rectangular: 550x450mm
Cutting capacity with bundle device Max: 1000x350mm
Min: 80x80mm
Scrap-end: 400mm
Cutting capacity at 90° (solid C45) 400mm
Blade size 8140x54x1.6mm
Blade tension 3000kg/cm2
Blade speed 18
90 m/min
Blade motor power 7.5KW
Feeder length 3000mm with automatic repetition
Minimum scrap-end 400mm
Cutting length 6
9.999mm
Feeder motor power Asynchronous with inverter
Size – Weight 5750x4200x2750mm (h 850mm)
4800kg

Find out more about Imet Saws

 

 

 

Industry 4.0

IMET automatic machines can be connected to the company network and be used remotely thanks SAWFACTORY and modem. SAWFACTORY is a dedicated software which allows to manage the cutting process from the office desk by setting cutting programs and monitoring the workflow thanks to the dedicated web app. The software also allows to also receive assistance by our technicians remotely. Discover SAWFACTORY: https://bit.ly/2RuxHuX

Marking System

It’s available for KTECH models the automatic ink marking system that allows to impress a code on cut pieces to ease the material selection after the cut: the marking systems works before the cut and its programming is integrated with the machine CNC (allowing to create a unique program via KTECH touch screen) but it’s equipped with its own independent touch screen display.

Blade Deviation Control

It allows to always have cutting process with the right tolerance. It’s possible to set the selected tolerance based on the needs for a specific material or cutting angle (maximum tolerance: 0.2mm).

Bundle Vice

Hydraulic bundle cutting device for KTECH 1202. Applying the device, maximum and minimum cutting capacity are modified as follows: max. 1000x320mm, min. 80x80mm, minimum cut length: 400mm

Safety Fence

Metal mesh fencing to machine rear and ends.

Light Barrier

Light curtain protection.

Cutting Control

KTECH 1202 has an easy and intuitive interface dedicate to optimize the user-experience: thanks the CNC system and 10″ touch screen display the user can manage all the machine operative function, set up 99 cutting program and multiple cutting length on the same bar, set the number of feeder stroke, the number of pieces and blade speed. It’s also has a machine diagnostic program.

Material Ejection System

Material ejection:- the system offers 3 options.
1. No ejection
2. Ejection of trim cut only
3. Ejection of all pieces
Facilitated by the feeder advancing the piece and then retracting to perform the next cut.

Automatic Cutting Program

The graphical software clearly displays the programmed job, showing angles and piece dimensions. This reduces errors and makes compiling complex cutting lists as simple as possible.

Feeder as length stop

It’s possible to use the feeder as length stop when the machine is cutting in semiautomatic cycle by taking the feeder to the required length (minimum 270 mm, maximum distance between blade and feeder) using the GO TO option; in this case the bar will be loaded by the unloading side. Feeder vice is completely closed to be used as length stop.

4 controlled axes

KTECH line automatic bandsaws have an innovative 4 controlled axis system (lateral movement and closing of the vice, material feeding and saw frame rotation), all managed by numeric control. All the machine movement and setting can be controlled and modified via touch screen display.

Saw Frame

Ktech NC is produced  intentionally with extra heavy steel material to absorb vibration, enhance structural stability and run very high band tension (2000kg/cm2 ) giving maximum possible accuracy and cutting performance. The blade it inclined by 5° to enhance the cutting of square section and flat plate material.

Head Rotation

The automatic saw frame rotation is managed by powerful servo motor, reduction gearbox and inverter. A hydraulic piston lock the bow once it reached the set position. To keep the transmission elements clean and reduce maintenance an air-cleaning system is activated during the rotation. Bow rotation power is 0.55KW.

Blade Speed

KTECH’s blade drive is equipped with electronic inverter to expand the blade speed range (from 18 to 100 m/min) so that the cut is optimized on a wide range of materials, saving also the blade life. To operate effectively on wider section and solid material, the blade has a high tension (2000kg/cm2).

Height Detection

Mechanical material detection system automatically finds the precise material height, allowing the fast approach of the bow to the material triggering the selected speed for the cutting process. The end-point is managed by a microswitch placed on the mobile blade guides that automatically detects when the cutting process ends.

Vice

Horizontal vice with round jaws so that the material can be locked on every set angle. This design allows to lock the material as close as possible to the cutting line on both bar sides, easing the process on every angle. Jaw height is 370mm.

Feeder

KTECH has an integrated feeder with integrated roller table, length 3000mm. Feeder movement and repetition are set via touch screen display. Cutting material is fully supported by the roller table, while final scrap-end is 150mm.

Energy Saving

Hydraulic unit of new design with new low noise pump and locking valves on all the movements, with vice pressure reducers. Most processes are carried out with switched off hydraulic unit that allows a considerable saving of energy and maintains low the oil temperature.

Standard minimal lubrication

Minimal lubrication system is standard to avoid any coolant dispersion, keeping working area perfectly clean so that the machine can always work in the most efficient way; it works thanks to automatic switch and it has 2 nozzle and 1.3 l tank capacity..

Inclined Blade

To increase material penetration on square section al material and flat plate the blade is inclined by 5°. This offers the line of least resistance when cutting, reducing stress on the machine components – decreasing cutting times – generating less heat and extending blade life.

Blade Guides

Large adjustable precision roller bearings apply the pre-twist to the blade which then passes through carbide blade guides for perfect alignment giving reliable consistent accuracy.

Blade Tension

Blade tension is managed by a mechanic/hydraulic system. Ideal blade tension (which is 2000kg/cm2) can be set via touch screen display and machine software. If a breakage happens, Ktech software immediately stops the process, allowing maintenance.

Loading/unloading roller table (Optional)

Loading and unloading roller table with free rolls, 2 vertical containment rolls on one side. Module length 2m

Automatic loading system (Optional)

Automatic bar loader driven by the saw control software where the bars are automatically fed, consisting of supporting surfaces with a drag chain and loading stations (from 5 to 15). The supporting surfaces can be a easily moved thanks to a modular structure. The feeder is provided with a system of blockage of the bar and with vertical aligning rollers and gearboxes to move the drag chains. The system is driven by the software of the saw to which it is connected.

Automatic unloading system (Optional)

Upon request it’s available a customized material unloading system with bar warehouse developed based on thee customer requests and needs.

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