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Imet Ktech 502 Automated Sawing line

Double Column Fully Automated Mitre Saw
CNC control of the cutting angles
Option for cut piece marking
Twin Column design
2000mm rack & pinion material feeder
Blade inclination on end of cut
Powered head rotation w/ DC motor + inverter
Left and right mitre cuts to 60 degrees
Colour touch screen graphical HMI
Offcut ejection system
Short last piece (scrap end) of 165mm
Adjustable vice pressure (thin wall profiles)
Material height sensor with rapid approach
2 year parts warranty (1 year on site labour)
Removable swarf collection drawer
Pure oil micro mist blade lubrication system
Offloading table (fully client configurable)

Imet Ktech 502 F2000 with Auto-loading & unloading

Automated twin column complete cutting centre for automated production of mitred and straight cut pieces, ideal for frame production, fencing elements, commercial vehicle components and general production. All of the cutting data is put into the simple to use colour touch screen HMI, which provides the storage of 300 programs for cutting data for different cutting angles, piece quantities and cut lengths. The sawblade is uniquely inclined at the end of the cut. This is ideal when cutting square sectional material and flat plate. This feature should not be underestimated, as it has real positive consequences in reducing cut times, greatly increasing blade life and the scope of use of each tooth pitch, whilst reducing the load on the machine components. This feature is also standard on the  BS350/400 models. Additionally, this machine benefits from fully hydraulic vices.

Cutting capacity at 0° Round: 350mm
Square 330mm
Rectangular: 500x310mm
Cutting capacity ata 45° (sx) Round: 300mm
Square 300mm
Rectangular: 300x320m
Cutting capacity ata 45° (dx) Round: 320mm
Square 320mm
Rectangular: 320x320mm
Cutting capacity at 60° (sx) Round: 150mm
Square 150mm
Rectangular: 150x320mm
Cutting capacity at 60° (dx) Round: 150mm
Square 150mm
Rectangular: 150x330mm
Cutting capacity bundle / scrap-end Max: 500x250mm
Min: 130x20mm
Scrap-end: 255mm
Cutting capacity at 0° solids (C45) 250mm
Minimum cutting diameter 10mm
Minimum cutting section (on the plate) 10mm
Minimum scrap-end 240mm (single cut at 0°)
Blade size 4250x34x1.1mm
Blade speed From 0 to 100 m/min
Blade motor 2.2KW
Blade tension 1900kg/cm2
Feeder length 2000mm with automatic repetition (available also 3000mm option)
Feeder motor power Brushless BMH 2.5 N-m
Hydraulic unit power 0,55Kw
Saw frame rotation power 0,55Kw
Size – Working plate height 3700x2300x2180mm / h 845mm
Weight 2250kg
Blade Deviation Control-62

It allows to always have cutting process with the right tolerance. It’s possible to set the preferred tolerance based on the needs for a specific material or cutting angle (maximum tolerance: 0.2mm).

Laser Line-61

Imet factory fit wired laser line (we have a selection of alternative Addison retro-fit products as well)

Bundle Vice

Hydraulic bundle cutting device which maximum cutting capacity is 500×250 while minimum capacity is 130x20mm. Minimum scrap-end with bundle cutting is 200mm.

Industry 4.0

IMET automatic machines can be connected to the company network and be used remotely thanks SAWFACTORY and modem. SAWFACTORY is a dedicated software which allows to manage the cutting process from the office desk by setting cutting programs and monitoring the workflow thanks to the dedicated web app. The software also allows to also receive assistance by our technicians remotely. Discover SAWFACTORY: https://bit.ly/2RuxHuX

marking System

It’s available for KTECH 502-652 models the automatic ink marking system that allows to impress a code on cut pieces to ease the material selection after the cut: the marking systems works before the cut and its programming is integrated with the machine CNC (allowing to create a unique program via KTECH touch screen) but it’s equipped with its own independent touch screen display.

Safety Fence

According to CE law, it’s also available the protection safety system made by metallic barriers that covers the machine on the 4 side with CNC managed access doors to regulate and control the operator access to the working area.

Light Barrier

It’s possible, if the user doesn’t want a full metallic barriers protection system, to install a pair of photocells instead of one of the metallic side.

10" Touch Screen Display

KTECH 502 has an easy and intuitive interface designed to optimize the user-experience: the user can manage all the machine operating functions, set up to 99 cutting programs and multiple cutting lengths on the same bar, set the number of feeder strokes for longer lengths, the number of pieces and blade speed. It’s also has a machine diagnostic program.

Automatic Cutting Program

The graphical software clearly displays the programmed job, showing angles and piece dimensions. This reduces errors and makes compiling complex cutting lists as simple as possible.

Material Ejection System

Material ejection:- the system offers 3 options.
1. No ejection
2. Ejection of trim cut only
3. Ejection of all pieces
Facilitated by the feeder advancing the piece and then retracting to perform the next cut.

Feeder as length stop

It’s possible to use the feeder as length stop when the machine is cutting in semiautomatic cycle by taking the feeder to the required length (minimum 270 mm, maximum distance between blade and feeder) using the GO TO option; in this case the bar will be loaded by the unloading side. Feeder vice is completely closed to be used as length stop.

4 controlled axes

KTECH line automatic bandsaws have an innovative 4 controlled axis system (lateral movement and closing of the vice, material feeding and saw frame rotation), all managed by numeric control. All the machine movement and setting can be controlled and modified via touch screen display.

Sawframe

Ktech NC is produced  intentionally with extra heavy steel material to absorb vibration, enhance structural stability and run very high band tension (2000kg/cm2 ) giving maximum possible accuracy and cutting performance. The blade it inclined by 5° to enhance the cutting of square section and flat plate material.

Sawframe rotation

The automatic saw  frame rotation is managed by servo motor, reduction gearbox and inverter. A hydraulic piston locks the bow once it reached the set position. An air blow system keeps the transmission components clean. Bow rotation power is 0.55KW.

Material Detection System

Device to automatically detect the material height, this unit allows fast approach to the material before switching to the selected speed for the cutting cycle. The blade is only raised 1mm above the cut piece to reduce cycle times.

Feeder

The machine is equipped with a 2000mm feeder (it’s available a 3000mm feeder) with integrated roller table. The movement (which is managed by the touch screen interface) is provided by a brushless BMH 2.5 N-m motor with rack and pinion. Minimal scrap-end is 250 mm while the minimum cutting length is 10mm.

Minimal lubrification system

Pure oil mist spray lubrication system allows the operator to select the exact amount of oil deployed.

Loading/unloading roller table (Optional)

Loading and unloading roller table. The module is composed by a 1.5m element with 1 leg and 1500kg maximum capacity. It’s also available a connection element to adapt it to the machine for the unloading side.

Vertical rolls (Optional)

Pair of vertical containment rolls made in steel. Max 2 pairs every 1.5 element.

Single vertical roller (Optional)

Single vertical roll to prevent fails Height 300mm. Max 2 pairs for each 1.5m element.

Automatic Loader

Automatic bar loader driven by the saw control software where the bars are automatically fed, consisting of supporting surfaces with a drag chain and loading stations (from 5 to 15). The supporting surfaces can be easily moved thanks to a modular structure. The feeder is provided with a system of blockage of the bar and with vertical aligning rollers and gearboxes to move the drag chains. The system is driven by the software.

Automatic unloading system (Optional)

Custom manufactured unloading systems from simple plate to push the material forward on the roller table to receive more cut pieces to full warehouse style.

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