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Mecal SW453-Plug

500mm CN Double mitre saw with pneumatic angle setting
7" Touch screen HMI
Electronic section height detector
Pneumatic pop up centre support
Automatic tilting of the saw heads 90° - 22.5°
Intermediate angles set on large sector plate
Digital setting of the cutting length +/- 0.1°
USB data interface
Memories for profile heights and cutting lists
4m machine can cut up to 7.4m automatically
Short and long cut cycle
Automatic cleat cutting program
Mist spray blade lubrication system
Mobile roller table with additional clamp

Mecal SW 453 Plug

New standard features – Brand new design – 7″ touch screen HMI – Electronic section height detector – Pneumatic pop-up centre support

Double mitre saw with pneumatic positioned outward tilting heads with a range of 90°, 45° or 22,5° and mechanical stops for intermediate angles. The large sector plate ensures the most accurate setting of angles, with default positions at 90° and 45°. The NEW touch screen PLC control system with 7″ graphical display and USB data storage is simple to use for either quick processing of random cuts, or from pre-programmed cutting lists. The control system has the ability to receive cutting lists from compatible external software via the USB, and print labels containing job data or bar codes for integration with CNC machining centres.

Addimist

Pure oil micro-mist blade lubrication system recommended over the standard soluble system, as it delivers a high performance neat oil in minute highly controlled doses. Giving a cleaner working environment with no odours or risk of skin irritation sometimes connected with soluble fluids. Each dose cane be scaled by adjusting the size of each pulse and the frequency of each pulse.

EW-3 Extractor

Complete swarf extraction system taking from both sawblade chambers, fully compliant to handle aluminium, pvc, brass, wood, copper and composite materials. The steel container is removable for easy emptying, and the filter bags are maintained with either the standard manual shake lever or the optional pneumatic shake.

Mecal Label Printer

Thermal label printer for producing bar codes when integrating with a cnc machining centre, or recording job/customer data to attach to the workpiece.

Angle Setting

Pneumatic tilting between fixed 90deg and moving stop on extra large calibrated sector plate for increased positional accuracy. The 45° position has a positive location as it is the most common used angle. The angle range is 90° to -22.5°

Cutting Control

Equipped with blade stroke limiter to reduce cycle times, feed speed adjuster and standard mist spray unit. (optional Addimist pure oil micro mist available)

Height Detector

A very useful device that precisely measures the exact material height for complete accuracy. A side benefit is that it is not necessary to permanently load all of the profile height data into the HMI

Roller Support

Fitted with a mobile roller support table and additional horizontal vice.

Control System

  • 7″ Touch screen HMI with USB interface
  • Import cutting lists from compatible software.
  • Printer output of linear barcode and QR code.
  • Manage and execute single cuts and cutting lists
  • Store cutting lists uploaded form the USB interface
  • Manage automatic step cutting cycle
  • Manage automatic long and short cut functions
  • Graphical display of the profile positioning
  • Trim and wedge cutting

Cutting Functions

Long Cut, enables the machine to automatically perform cuts longer than the physical length eg 4000mm model can cut up to 7.3m

Short cut, similar to the long cut the machine can reduce the minimum physical cut by around 100mm

Step Cut, often referred to as cleat cutting, the moving head becomes an incremental feeder for automatic repetition cutting normally of short pieces.

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